Cutting Subsequent NibsFor the just-heat treated tubes there are four steps to cutting the next nib after the first point is worn down and it's good practice for getting the shape right on the tips. Basically, lengthen the split, lengthen the open part of the tube, reshape the tines, and recut the tip.
1.Lengthen the Split -- First, if the split is longer than the length from the tip to the base of your tines (i.e. the outmost flare of the tines), you may not have to do this at all, just go on to the next step and just sharpen the point.
If you have to split it further just fold the two tines against each other, folding parallel to the length of the tube and around the insides. There should be a snap and the split should be lengthened. Try to keep the pressure as close to the point as possible, to keep the split length relatively small.
2.Lengthen the Open Tube -- The shallow cut along the bottom of the tip should be lengthened, just dig the edge of the knife into the tube about as much further on as you've lengthened the slit, and do the shallow cut again. Take about half the width of the tube off by the time you've hit the corners of the old nib. If you haven't lengthened the split at all, just take off as much as you want to take off the point, which may be as little as another shaving on either side, or may be as much as cutting off both shoulders to the tines and reshaping them from that.
3.Reshape the Tines -- First, following the curvature of the previous nib, cut the sides again, remembering to cut the curve so that the tip is flattened out sufficiently. I usually take the corners off the outside of each tine and then shape up towards the tip from the new 'corner', trying to cut in early and then smooth towards the tip.
4.Reshape the Tip -- Just as before, when the tines are shaped well enough, then shape the tip by cutting off the tip even to either side of the slit.
For the soak and heat treated tubes, if you don't need to lengthen the split at all, just go through steps 2 through 4. If you have to make a longer slit, it's actually easier to slit the curved end of the shallow cut, i.e. on the opposite side of the tube from the original point than to make a clean split by folding the tube. The split is done as the original split was done, with the knife tip in the tube, but with the edge on the opposite side, and using the leverage to crack what was once the curved edge on the lower side. So, make the slit, then cut a new shallow tube opener opposite that slit, effectively taking off the entire old nib, and then shape the tines to either side of the completely new nib and make the point as usual.
This will make the tube curve the other way in your hand; but it allows for a very clean, quick slit for the new nib. Amusingly enough, this also lines up with some historic data that a large goose feather was only good for four or five nibs before it should be thrown out. With the just-heat technique, I can get nearly an infinite number of tips from it so long as I just keep lengthening the slit in a controlled manner.
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